10hl Full Automatic Micro Brewery Equipment for Home and Commercial Use
Product Specifications
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Size
1000L
BH vessel number
3 vessels
M+L+KW
Basic configuration
3 vessels
Product Details
| Customization: | Available |
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| After-sales Service: | Online Technical Support |
| Warranty: | 1year |
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Basic Info.
- Model NO.
- ZY-1000l
- Condition
- New
- Customized
- Customized
- Voltage
- 220V, 380V, 400V
- Composition
- Stainless Steel 304
- Processing Material
- Stainless Steel 304
- Process
- Ferment
- Name
- Beer Brewing Equipment
- Craft
- Beer Brewing
- Certificate
- CE/ISO/UL
- Control
- Semi-Automatic
- Thinckness of Tank
- 3mm of Outer and 2mm for Inner
- Insulatioproductsn Thickness
- 80mm/100mm
- Insulation
- Polyurethane
- Transport Package
- Iron Frame, Wooden Case
- Specification
- 50L-1000L
- Trademark
- ZYB CRAFT
- Origin
- Dezhou, Shandong
- HS Code
- 843840000
Packaging & Delivery
- Package Size
- 195.00cm * 1350.00cm * 225.00cm
- Package Gross Weight
- 600.000kg
Product Description
Product Description
The 3-vessel brewhouse is a brewing system commonly used in commercial breweries, including craft breweries and medium-sized brewing operations. It offers more flexibility and control over the brewing process compared to a 2-vessel brewhouse, as it divides the brewing process into three primary vessels. ZYB Craft can arbitrarily combine mash tun, Lauter tun, boil kettle, and whirlpool according to the requirements of different customers. The 3-vessel brewhouse is a step up from a 2-vessel brewhouse and is preferred by breweries that require more control over the brewing process, want to produce a variety of beer styles, and have higher production capacities. It provides the flexibility to manipulate different parameters at various stages of brewing and is suitable for breweries with mid-range or expanding production needs.
Technical advantages
· The 3-vessel brewhouse allows for precise control of every stage, including mashing, boiling, and swirling, resulting in more consistent and higher-quality beer production.
· The 3-vessel brewhouse is compatible with a variety of modern brewing techniques, such as decoction mashing as well as step mashing, allowing brewers to stay ahead of industry trends
· The 3-vessel brewhouse offers greater flexibility to manipulate the parameters of each vessel, such as temperature and time, to achieve specific flavor profiles.
· The 3-vessel brewhouse is compatible with a variety of modern brewing techniques, such as decoction mashing as well as step mashing, allowing brewers to stay ahead of industry trends.
20HL-Three vessel-Automatic Brewhouse system | ||||||
Grain handling system | ||||||
Malt Mill | 1200-1500kg/h | 1 set | 2 rollers, SS material Explosion proof motor, IE3 ABB Brand or others OptiOnal: 4 Roller malt mill | |||
Malt Conveyor | 2000-30000kg/h | 1 set | Chain disc type, closed circulation to avoid further milled malt crushing during transpor to MT Driving motor with speed controller visible glass during malt transport | |||
Grist hopper | 1.0-1.5m³ | 1 pc | SS304 steel fabrication Square type/round type Ground mounted or above MT For malt storage between 1-2 brews With auto gate valve Load cells for weight control, combined with automation system | |||
Brewhouse | ||||||
In Genral | Automation: Automatic Designed& fabricated for flexible plato range between 10-18, flexible brew size Basic configuration: Vesel configuration: MT+LT+KWT; optional:MKT+LT+KWT Heating method: Steam (electric/natural gas/LPG powered), optional electic or gas fired. | |||||
Grist hrdrator | 102/133mm | 1 set | For grain&water mixing while mashing in Visible glass CIP cleaning function Automatic warm water mixing&water amount supply | |||
Mash tun | 20HL | 1 pc | Coned top, fully insulated Bottom stir helps lower the twist force, Optional top stir Paddle type helps with better mash liquid mixing Motor/stir unit with VFD control Cylinder&bottom steam jacket, separately control for possible small batch brewing Steam coil pipe&branch inlet for even steam supply MT used for kettle function when KWT being occupied | |||
Lauter tun | 20HL | 1 pc | Coned top, fully insulated Stir blade for higher efficiency wort extraction Adjustable stir blade (optional) Grain out paddle for automatic grain out & spent grain removing Removable filter plate, filtration area: 13-17% Reasonable wort collection coil and outlets for better extraction Smooth mash liquid transfer | |||
Kettle/whirlpool tank | 20HL | 1 pc | Coned top, fully insulated Cylinder&bottom steam jacket, separate control Final evaporation: 8-10% Condensing/energy recovery unit, with coil pipe for water heating (water outlet temp: 80-85℃) Hope dosing container installed on tank top. | |||
Heat exchanger | 40HL/H | 1 set | Double stage, with aeration unit 20HL/H for cooling wort down in 30-40min Wort cooling via cold water/glycol Cold water temp: 3 degree, glycol temp: -5 degree. Optional: Single stage heat exchanger while with extra cold water tank configuration. | |||
Tubular heat exchanger (optional) | / | 1 set | A tubular heat exchanger configured, installed from the process of boiling to whirlpool, to cool down the wort from 99-100℃to 80-85℃for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. B15 | |||
Pumps | 3-10m³/h | 3 sets | Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD | |||
Steam condensing unit | / | 1 set | Installed with kettle for evaporation reusing Coil pipe inside for water heating via vapor steam With hot water flowing back to HLT for new brew Water returning temp: 80-85℃ | |||
Wort grant | / | 1 set | Visible glass Vertical typle or horizontal type with sensors for level control and auto lautering process control | |||
Wort sink | / | 1 set | Sample taking and plato test etc Platform installed | |||
Valves | DN50/32 | Assorted | Pneumatic valves, optional proximity switch Connection: TC/DIN etc | |||
Piping | DN50/32 | Assorted | For the whole brewhouse connection | |||
Sensors | / | Assorted | Pressure sensor with vessels for volume detect Empty flow sensors at liquid outlet Foam sensors with KT for steam control | |||
Water station | ||||||
Hot water tank | 40-60HL | 1 pc | Steam heating Insulated&jacketd, or with steamcoil Sized for 2-3 times of brewhouse size, being enlarged based on daily brew batches. For sufficient hot water supply of mashing in&sparging&flushing etc For storage of hot water from wort cooling | |||
Hot water pump | 10m³/h | 1 set | Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD | |||
Piping&valves | / | Assorted | ||||
Control system | ||||||
Main Control panel | 1 set | Stainless steel material IP55 Mechanical switch Emergency button All panels grounded PLC control panel with remote control Fittings: Siemens, Schneuder | ||||
Pneumatic control panel | 1 set | Stainless steel material IP55 For air hose distribution to different paneumatic fittings Installed under BH platform or nearby Combined with main control panel | ||||
Monitor | 1 set | 15" Siemens HMI or Installation: Brewhouse platform or between BH&cellar region | ||||
Software | 1 set | ZYBREW software designed/programmed as exact brewing process request. For basic automation. Optional: SmartBrew/Brewmaxx | ||||
Main Products
Company Profile
Who are we?
From a startup in the industry to a leading player in high-end customized craft beer industry, we have consistently innovated and progressed.After 15 years of development, our business spans over 70 countries and regions worldwide, and we served thousands of small and medium-sized craft breweries globally. Further more, we established local marketing&service center in Germany, Switzerland, France, US, Belgium Canada etc, which helps all the end users with more convenient and timely service.
What we can do?
We provide customized solutions to meet big variety production capacities, configurations and special process request. With the facility of more than 3000 square meters, we are capable of the brewing system with a big variety capacity and configuration range, with brewhouse size of 5-100HL, and cellar tanks size of 10-600HL, which fits both indoor and outer door fabrication&installation.
What we care about?
We are committed to continuous quality improvement and technological innovation. We believe that advancements in quality and technology helps all the new breweries setup with higher labor and energy saving, efficiency and quality improvements.
Why we are particularly?
Our process engineering and technical teams are fully capable of achieving perfect design, supporting facilities, and ultimately, flawless construction and delivery based on optimal brewing process requirements. We are committed to real turnkey project delivery, ensuring that every user truly benefits from every qualified brewing in the future.
We adhere to stringent quality control standards and consistently deliver product quality comparable to top European manufacturers, while still maintaining advantage on competitive price, ensuring that every user enjoys excellent product value.
We do more!
We are also committed to greater development in other related industries, and therefore we are dedicated to developing other related products such as distillation, kombucha, cold coffer plant, and the dairy industry, serving diverse users worldwide.
What we expect?
We firmly believe that quality and service are the foundation of our market reputation, and we will always be grateful and responsible to every user who trusts us. We wish you choose us as your reliable parter.
Our Certifcate & Exhibition
Packaging & Shipping
Cooperative Client & Other Services
Factory Process
After Sales Service
Content | Remark | |
3 years for main parts | Scope: Mainly for vessels fabricated by ZYB. 3 years guarantee since the final acceptance on site. No leaking, scratch etc Material thickness follow standard in agreements. Equipment design&fabrication fits the local regulations. Free maintaining/replacement of main vessel parts in warranty period | |
2 years for auxiliary equipment | Scope: Support unit from sub contractors, which includes pumps, motors, mill, steam generator, chiller etc. Free maintaining&fitting replacement in case any failure. Technical report from both ZYB and sub contractors. | |
2 years Electrical components | Scope: Control panel&components inside; sensors; flow meter etc. Free maintaining&fitting replacement in case any failure within warranty period. | |
Spare parts | Min spares storage for 2 years operation request, and for easy replacement when needed | |
Lift long service | When the system is beyond warranty, ZYB offers life long service as below: - Online/On site technical support -Regular maintenance as end user's request after acceptance -Expansion support on layout, P&ID and facility design/evaluation -Technical support on utilities combined with ZYB system. | |
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