Custom 2000L Complete Beer Brewing Systems Three Vessel Brewing System Equipment Pressure Vessel Pump Motor Core

Product Description

Product Description

The 3-vessel brewhouse is a brewing system commonly used in commercial breweries, including craft breweries and medium-sized brewing operations. It offers more flexibility and control over the brewing process compared to a 2-vessel brewhouse, as it divides the brewing process into three primary vessels. ZYB Craft can arbitrarily combine mash tun, Lauter tun, boil kettle, and whirlpool according to the requirements of different customers. The 3-vessel brewhouse is a step up from a 2-vessel brewhouse and is preferred by breweries that require more control over the brewing process, want to produce a variety of beer styles, and have higher production capacities. It provides the flexibility to manipulate different parameters at various stages of brewing and is suitable for breweries with mid-range or expanding production needs.

Technical advantages

· The 3-vessel brewhouse allows for precise control of every stage, including mashing, boiling, and swirling, resulting in more consistent and higher-quality beer production.

· The 3-vessel brewhouse is compatible with a variety of modern brewing techniques, such as decoction mashing as well as step mashing, allowing brewers to stay ahead of industry trends

· The 3-vessel brewhouse offers greater flexibility to manipulate the parameters of each vessel, such as temperature and time, to achieve specific flavor profiles.

· The 3-vessel brewhouse is compatible with a variety of modern brewing techniques, such as decoction mashing as well as step mashing, allowing brewers to stay ahead of industry trends.

10HL-Three vessel-Automatic Brewhouse system
Grain handling system
Malt Mill	500kg/h	1 set	2 rollers, SS material Explosion proof motor, IE3 ABB Brand or others
Malt Conveyor	1000-1500kg/h	1 set	Chain disc type, closed circulation to avoid further milled malt crushing during transpor to MT Driving motor with speed controller visible glass during malt transport
Grist hopper	0.7-1.0m³	1 pc	SS304 steel fabrication Square type/round type Ground mounted or above MT For malt storage between 1-2 brews With auto gate valve Load cells for weight control, combined with automation system
Brewhouse
In Genral	Automation: Automatic Designed& fabricated for flexible plato range between 10-18 flexible brew size Basic configuration: Vesel configuration: MT+LT+KWT, optional:MKT+LT+KWT Heating method: Steam (electric/natural gas/LPG powered), higher recommended.
Grist hrdrator	DN100	1 set	For grain&water mixing while mashing in Visible glass CIP cleaning function Automatic warm water mixing&water amount supply
Mash tun	10HL	1 pc	Bottom stir helps lower the twist force Paddle type helps with better mash liquid mixing Motor/stir unit with VFD control With tank flushing function after empty the vessel Cylinder&bottom steam jacket, separately control for possible small batch brewing Steam coil pipe&branch inlet for even steam supply MT used for kettle function when KWT being occupied
Lauter tun	10HL	1 pc	Coned top Stir blade for higher efficiency wort extraction Adjustable stir blade Grain out paddle for automatic grain out & spent grain removing Removable filter plate with 12% filtration area Special spray nozzle Reasonable wort collection coil and outlets for better extraction Smooth mash liquid transfer
Kettle/whirlpool tank	10HL	1 pc	Cylinder&bottom steam jacket, separate control Final evaporation: 8-10% Condensing/energy recovery unit, with coil pipe for water heating (water outlet temp: 80-85℃) Hope dosing container installed on tank top.
Heat exchanger	20HL/H	1 set	Double stage, with aeration unit 20HL/H for cooling wort down in 30-40min Wort cooling via cold water/glycol Cold water temp: 3 degree, glycol temp: -5 degree. Optional: Single stage heat exchanger while with extra cold water tank configuration.
Tubular heat exchanger (optional)	/	1 set	A tubular heat exchanger configured, installed from the process of boiling to whirlpool, to cool down the wort from 99-100℃to 80-85℃for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. B15
Pumps	1-5m³/h	3 sets	Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD
Steam condensing unit		1 set	Installed with kettle for evaporation reusing Coil pipe inside for water heating via vapor steam With hot water flowing back to HLT for new brew Water returning temp: 80-85℃
Wort grant		1 set	Visible glass with sensors for level control and auto lautering process control
Wort sink		1 set	Sample taking and plato test etc
Valves	DN50/32	Assorted	Pneumatic valves, optional proximity switch Connection: TC/DIN etc
Piping	DN50/32	Assorted	For the whole brewhouse connection
Sensors		Assorted	Pressure sensor with vessels for volume detect Empty flow sensors Foam sensors with KT for steam control
Water station
Hot water tank	20HL/30HL	1 pc	Steam heating Insulated&jacketd, or with steamcoil Sized for 2-3 times of brewhouse size, being enlarged based on daily brew batches. For sufficient hot water supply of mashing in&sparging&flushing etc For storage of hot water from wort cooling
Hot water pump	5m³/h	1 set	Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD
Piping&valves	/	Assorted
Control system
Main Control panel	1 set	Stainless steel material IP55 Mechanical switch Emergency button All panels grounded PLC control panel with remote control Fittings: Siemens, Schneuder
Pneumatic control panel	1 set	Stainless steel material IP55 For air hose distribution to different paneumatic fittings Installed under BH platform or nearby Combined with main control panel
Monitor	1 set	15" Siemens HMI 19"  industrial HMI Installation: Brewhouse platform or between BH&cellar region
Software	1 set	ZYBREW software designed/programmed as exact brewing process request. For basic automation. Backup: SmartBrew/Brewmaxx

Main Products

Company Profile

Who are we? 

From a startup in the industry to a leading player in high-end customized craft beer industry, we have consistently innovated and progressed.After 15 years of development, our business spans over 70 countries and regions worldwide, and we served thousands of small and medium-sized craft breweries globally. Further more, we established local marketing&service center in Germany, Switzerland, France, US, Belgium Canada etc, which helps all the end users with more convenient and timely service.

What we can do? 

We provide customized solutions to meet big variety production capacities, configurations and special process request. With the facility of more than 3000 square meters, we are capable of the brewing system with a big variety capacity and configuration range, with brewhouse size of 5-100HL, and cellar tanks size of 10-600HL, which fits both indoor and outer door fabrication&installation. 

What we care about?

We are committed to continuous quality improvement and technological innovation. We believe that advancements in quality and technology helps all the new breweries setup with higher labor and energy saving, efficiency and quality improvements.

Why we are particularly? 

Our process engineering and technical teams are fully capable of achieving perfect design, supporting facilities, and ultimately, flawless construction and delivery based on optimal brewing process requirements. We are committed to real turnkey project delivery, ensuring that every user truly benefits from every qualified brewing in the future.

We adhere to stringent quality control standards and consistently deliver product quality comparable to top European manufacturers, while still maintaining advantage on competitive price, ensuring that every user enjoys excellent product value.

We do more!

We are also committed to greater development in other related industries, and therefore we are dedicated to developing other related products such as distillation, kombucha, cold coffer plant, and the dairy industry, serving diverse users worldwide.

What we expect? 

We firmly believe that quality and service are the foundation of our market reputation, and we will always be grateful and responsible to every user who trusts us. We wish you choose us as your reliable parter. 

Our Certifcate & Exhibition

Packaging & Shipping

Cooperative Client & Other Services

Factory Process

After Sales Service

Content	Remark
3 years for main parts	Scope: Mainly for vessels fabricated by ZYB. 3 years guarantee since the final acceptance on site.  No leaking, scratch etc  Material thickness follow standard in agreements.  Equipment design&fabrication fits the local regulations. Free maintaining/replacement of main vessel parts in warranty period
2 years for auxiliary equipment	Scope: Support unit from sub contractors, which includes pumps, motors, mill, steam generator, chiller etc. Free maintaining&fitting replacement in case any failure.  Technical report from both ZYB and sub contractors.
2 years Electrical components	Scope: Control panel&components inside; sensors; flow meter etc. Free maintaining&fitting replacement in case any failure within warranty period.
Spare parts	Min spares storage for 2 years operation request, and for easy replacement when needed
Lift long service	When the system is beyond warranty, ZYB offers life long service as below:  - Online/On site technical support  -Regular maintenance as end user's request after acceptance -Expansion support on layout, P&ID and facility design/evaluation  -Technical support on utilities combined with ZYB system.