| Customization: | Available |
|---|---|
| After-sales Service: | Online Technical Support |
| Warranty: | 1year |
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10HL-Three vessel-Automatic Brewhouse system | ||||||
Grain handling system | ||||||
Malt Mill | 500kg/h | 1 set | 2 rollers, SS material Explosion proof motor, IE3 ABB Brand or others | |||
Malt Conveyor | 1000-1500kg/h | 1 set | Chain disc type, closed circulation to avoid further milled malt crushing during transpor to MT Driving motor with speed controller visible glass during malt transport | |||
Grist hopper | 0.7-1.0m³ | 1 pc | SS304 steel fabrication Square type/round type Ground mounted or above MT For malt storage between 1-2 brews With auto gate valve Load cells for weight control, combined with automation system | |||
Brewhouse | ||||||
In Genral | Automation: Automatic Designed& fabricated for flexible plato range between 10-18 flexible brew size Basic configuration: Vesel configuration: MT+LT+KWT, optional:MKT+LT+KWT Heating method: Steam (electric/natural gas/LPG powered), higher recommended. | |||||
Grist hrdrator | DN100 | 1 set | For grain&water mixing while mashing in Visible glass CIP cleaning function Automatic warm water mixing&water amount supply | |||
Mash tun | 10HL | 1 pc | Bottom stir helps lower the twist force Paddle type helps with better mash liquid mixing Motor/stir unit with VFD control With tank flushing function after empty the vessel Cylinder&bottom steam jacket, separately control for possible small batch brewing Steam coil pipe&branch inlet for even steam supply MT used for kettle function when KWT being occupied | |||
Lauter tun | 10HL | 1 pc | Coned top Stir blade for higher efficiency wort extraction Adjustable stir blade Grain out paddle for automatic grain out & spent grain removing Removable filter plate with 12% filtration area Special spray nozzle Reasonable wort collection coil and outlets for better extraction Smooth mash liquid transfer | |||
Kettle/whirlpool tank | 10HL | 1 pc | Cylinder&bottom steam jacket, separate control Final evaporation: 8-10% Condensing/energy recovery unit, with coil pipe for water heating (water outlet temp: 80-85℃) Hope dosing container installed on tank top. | |||
Heat exchanger | 20HL/H | 1 set | Double stage, with aeration unit 20HL/H for cooling wort down in 30-40min Wort cooling via cold water/glycol Cold water temp: 3 degree, glycol temp: -5 degree. Optional: Single stage heat exchanger while with extra cold water tank configuration. | |||
Tubular heat exchanger (optional) | / | 1 set | A tubular heat exchanger configured, installed from the process of boiling to whirlpool, to cool down the wort from 99-100℃to 80-85℃for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. B15 | |||
Pumps | 1-5m³/h | 3 sets | Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD | |||
Steam condensing unit | 1 set | Installed with kettle for evaporation reusing Coil pipe inside for water heating via vapor steam With hot water flowing back to HLT for new brew Water returning temp: 80-85℃ | ||||
Wort grant | 1 set | Visible glass with sensors for level control and auto lautering process control | ||||
Wort sink | 1 set | Sample taking and plato test etc | ||||
Valves | DN50/32 | Assorted | Pneumatic valves, optional proximity switch Connection: TC/DIN etc | |||
Piping | DN50/32 | Assorted | For the whole brewhouse connection | |||
Sensors | Assorted | Pressure sensor with vessels for volume detect Empty flow sensors Foam sensors with KT for steam control | ||||
Water station | ||||||
Hot water tank | 20HL/30HL | 1 pc | Steam heating Insulated&jacketd, or with steamcoil Sized for 2-3 times of brewhouse size, being enlarged based on daily brew batches. For sufficient hot water supply of mashing in&sparging&flushing etc For storage of hot water from wort cooling | |||
Hot water pump | 5m³/h | 1 set | Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD | |||
Piping&valves | / | Assorted | ||||
Control system | ||||||
Main Control panel | 1 set | Stainless steel material IP55 Mechanical switch Emergency button All panels grounded PLC control panel with remote control Fittings: Siemens, Schneuder | ||||
Pneumatic control panel | 1 set | Stainless steel material IP55 For air hose distribution to different paneumatic fittings Installed under BH platform or nearby Combined with main control panel | ||||
Monitor | 1 set | 15" Siemens HMI 19" industrial HMI Installation: Brewhouse platform or between BH&cellar region | ||||
Software | 1 set | ZYBREW software designed/programmed as exact brewing process request. For basic automation. Backup: SmartBrew/Brewmaxx | ||||









Content | Remark | |
3 years for main parts | Scope: Mainly for vessels fabricated by ZYB. 3 years guarantee since the final acceptance on site. No leaking, scratch etc Material thickness follow standard in agreements. Equipment design&fabrication fits the local regulations. Free maintaining/replacement of main vessel parts in warranty period | |
2 years for auxiliary equipment | Scope: Support unit from sub contractors, which includes pumps, motors, mill, steam generator, chiller etc. Free maintaining&fitting replacement in case any failure. Technical report from both ZYB and sub contractors. | |
2 years Electrical components | Scope: Control panel&components inside; sensors; flow meter etc. Free maintaining&fitting replacement in case any failure within warranty period. | |
Spare parts | Min spares storage for 2 years operation request, and for easy replacement when needed | |
Lift long service | When the system is beyond warranty, ZYB offers life long service as below: - Online/On site technical support -Regular maintenance as end user's request after acceptance -Expansion support on layout, P&ID and facility design/evaluation -Technical support on utilities combined with ZYB system. | |