| Customization: | Available |
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| After-sales Service: | Online Technical Support |
| Warranty: | 3year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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500L Two vessel Brewhouse system | ||||||
Grain handling system | ||||||
Malt Mill | 250kg/h | 1 set | 2 rollers, SS material Explosion proof motor, IE3 ABB Brand or others | |||
Malt Conveyor | 1000kgs/H | 1 set | Chain disc type, closed circulation to avoid further milled malt crushing during transpor to MT Driving motor with speed controller visible glass during malt transport | |||
Brewhouse | ||||||
In Genral | Automation: Manual/semi automatic Designed& fabricated for flexible plato range between 10-18 Heating method: Steam/electric/gas fired/oil&water bath etc Basic configuration: MLT+KWT/MKT | |||||
Grist hrdrator (If needed) | DN100 | 1 set | For grain&water mixing while mashing in Visible glass CIP cleaning function Automatic warm water mixing&water amount supply | |||
Mash tun | 500L | 1 pc | Coned/domed top Stir blade for higher efficiency wort extraction Adjustable stir blade Grain out paddle for automatic grain out & spent grain removing Removable filter plate with 12% filtration area Special spray nozzle Reasonable wort collection coil and outlets for better extraction Smooth mash liquid transfer | |||
Kettle/whirlpool tank | 500L | 1 pc | Steam heating: Cylinder&bottom steam jacket, separate control Electric heating: Electric heating installed around KWT Inside, Heating power:40-60KW (Flexible as evaporation) Others: Oil bath/hot water Condensing/energy recovery unit, with coil pipe for water heating (water outlet temp: 80-85℃) Hope dosing container installed on tank top or cylinder part Centrail drainign oullet Two clear wort outlet for max wort collection | |||
Heat exchanger | 1000L/H | 1 set | Double/single stage, with aeration unit 10HL/H for cooling wort down in 30-40min Wort cooling via cold water/glycol Cold water temp: 3 degree, glycol temp: -5 degree. Optional: Single stage heat exchanger while with extra cold water tank configuration. Dual strainger before wort inlet of PHE | |||
Tubular heat exchanger (optional) | / | 1 set | A tubular heat exchanger configured, installed from the process of boiling to whirlpool, to cool down the wort from 99-100℃to 80-85℃for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. | |||
Lauter pump | 1m³/h, 18m | 1 set | Centrifugal pump SS304L pump head Motor brand: ABB or others CE/UL/certified Optional: Water cooling,with VFD | |||
Mash/wort pump | 3m³/h, 24m | 1 set | ||||
Steam condensing unit | / | 1 set | Installed with kettle for evaporation reusing Coil pipe inside for water heating via vapor steam With hot water flowing back to HLT for new brew Water returning temp: 80-85℃ | |||
Wort grant | / | 1 set | Visible glass with sensors for level control and auto lautering process control | |||
Valves | DN50/32 | Assorted | Pneumatic valves, optional proximity switch Connection: TC/DIN etc | |||
Piping | DN50/32 | Assorted | For the whole brewhouse connection | |||
Water station | ||||||
Hot water tank | 10HL/H | 1 pc | Steam heating Insulated&jacketd, or with steamcoil Sized for 2-3 times of brewhouse size For sufficient hot water supply of mashing in&sparging&flushing etc For storage of hot water from wort cooling | |||
Hot water pump | 5m³/h | 1 set | Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD | |||
Piping&valves | / | Assorted | ||||
Control system | ||||||
Control panel | 1 set | Stainless steel material IP55 Mechanical switch Emergency button All panels grounded PLC control panel with remote control Fittings: Siemens, Schneuder | ||||
Monitor | 1 set | Options: 12" Siemens HMI 15" Siemens HMI | ||||
Software | 1 set | ZYBREW software designed/programmed as exact brewing process request. For basic automation. | ||||
Others: PID panel | 1 set | Basic PID control panel SS control panel with knobs, on/off switch for basic manual control Still for automatic temp control | ||||









Content | Remark | |
3 years for main parts | Scope: Mainly for vessels fabricated by ZYB. 3 years guarantee since the final acceptance on site. No leaking, scratch etc Material thickness follow standard in agreements. Equipment design&fabrication fits the local regulations. Free maintaining/replacement of main vessel parts in warranty period | |
2 years for auxiliary equipment | Scope: Support unit from sub contractors, which includes pumps, motors, mill, steam generator, chiller etc. Free maintaining&fitting replacement in case any failure. Technical report from both ZYB and sub contractors. | |
2 years Electrical components | Scope: Control panel&components inside; sensors; flow meter etc. Free maintaining&fitting replacement in case any failure within warranty period. | |
Spare parts | Min spares storage for 2 years operation request, and for easy replacement when needed | |
Lift long service | When the system is beyond warranty, ZYB offers life long service as below: - Online/On site technical support -Regular maintenance as end user's request after acceptance -Expansion support on layout, P&ID and facility design/evaluation -Technical support on utilities combined with ZYB system. | |