1000L 10hl Industrial Beer Brewing Equipment with Fermenting Tank and Pump for Restaurants

Product Description

Product Description

The 2500L 4 vessel brewhouse equipment is typically composed of essential vessels, including a mash tun, lauter tun, brew kettle, whirlpool, hot liquor tank, and fermentation vessels. Constructed from stainless steel for durability and cleanliness, these vessels maintain the high standards required in the brewing industry. The brewhouse equipment is complemented by an advanced control system, offering brewers precise control over the various stages of the brewing process.Our 4-vessel brewhouses are crafted with exacting precision using top-tier materials and cutting-edge engineering. When you choose ZYB Craft, you're investing in equipment built to endure, ensuring the creation of world-class brews for years to come.

Technical Parameter

Capacity: 2500L/Bat

laterial: SUS304

Application: Restaurants, bars, hotels, brewer

Heating method: Steam heating/Electric heating/Direct fire heainG,

Inner surface treatment: Interior Shell: SUS304/316 full welded; TH=3mm

Exterior Shell:SUS304/316 full welded; TH=2mm Ppickling and passivating the Interior finish to 0.2-0.3um 100mm rock wool for insulation

Jacket Pressure: design pressure 0.3 Mpa, working pressure <0.2 MPa.(steam heating)

Cleaning: Top 360" self-rotating spray ball and Clp tube

Degree of automation: Semi-automatic/Fully automatic

Other features:Hopper and grist hydrator

                           Speed adjustable grain rake (scraper blade for optional)

                           Side man way for spent grain removal process

                           Crossbar support system for false bottom

                           Automactic spent grain removable system

                           Tangential whirlpool port

                           Completely stainless steel work platform

                           Dual stages or single stage plate heat exchanger

25HL Four vessel Automatic Brewhouse system
Grain handling system
Malt Mill	500kg/h	1 set	2 rollers, SS material Explosion proof motor, IE3 ABB Brand or others
Malt Conveyor	3000-5000kg/h	1 set	Chain disc type, closed circulation to avoid further milled malt crushing during transpor to MT Driving motor with speed controller visible glass during malt transport
Grist hopper	2.5m³	1 pc	Automation: Automatic Designed for average plato of 12-14P Flexible gravity range between 10-18P Basic configuration:MT+LT+KT+WT, optional Pre run tank if needed Concept: Ground installation or skid mounted
Brewhouse
In Genral	Automation: Manual valves with PLC control unit Each Vessel is processed with seamless polishing Designed for average plato of 14P Basic configuration: Vesel configuration: MT+LT+KT-WP Heating method: Steam
Grist hrdrator	159	1 set	For grain&water mixing while mashing in Visible glass CIP cleaning function Automatic warm water mixing&water amount supply
Mash tun	30HL	1 pc	Bottom stir helps lower the twist force Paddle type helps with better mash liquid mixing Motor/stir unit with VFD control With tank flushing function after empty the vessel Cylinder&bottom steam jacket, separately control for possible small batch brewing Steam coil pipe&branch inlet for even steam supply Insulation thickness:150MM
Lauter tun	30HL	1 pc	Coned top Stir blade for higher efficiency wort extraction Adjustable stir blade Grain out paddle for automatic grain out & spent grain removing Removable filter plate with 12% filtration area Special spray nozzle Reasonable wort collection coil and outlets for better extraction Smooth mash liquid transfer
Kettle	29HL	1 pc	Cylinder&bottom steam jacket, separate control Final evaporation: 8-10% Condensing/energy recovery unit, with coil pipe for water heating (water outlet temp: 80-85℃) Automatical hope dosing system installed bottom Platform
Whirlpool tank	26.6HL	1 pc	Flat bottom with 1 degree slope for easy draining 3*clear wort outlet at cylinder bottom for highest amount wort collection  (2 pcs at bottom part of cylinder, one at bottom plate)
Heat exchanger	60HL/H	1 set	Double stage, with aeration unit 60HL/H for cooling wort down in 30-40min Wort cooling via cold water/glycol Cold water temp: 3 degree, glycol temp: -5 degree. Optional: Single stage heat exchanger while with extra cold water tank configuration.
Tubular heat exchanger (optional)	60HL/H	1 set	A tubular heat exchanger configured, installed from the process of boiling to whirlpool, to cool down the wort from 99-100℃to 80-85℃for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. B15
Pumps	5M3/h 18-24m	4 sets	Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD
Wort grant	/	1 set	Horizontal Type Visible glass with sensors for level control and auto lautering process control
Wort sink	/	1 set	Sample taking and plato test etc
Valves	DN50/32	Assorted	Pneumatic valves, optional proximity switch Connection: TC/DINThread/SMS etc
Piping	DN50/32	Assorted	For the whole brewhouse connection
Sensors	/	Assorted	Pressure sensor with vessels for volume detect Empty flow sensors Foam sensors with KT for steam control
Steam system
Steam generator	300-500kg/h	1 Set	Electric heating/gas/LPG Steam temp: 170 With water softer
Steam line	/	Assorted	Configured for the whole brewing system For automatic heating&evaporation control Full SS steel piping Rust proof valves&fittings Safety unit configureation for each jackets

Water station
Hot water tank	50-60HL	1 pc	Steam heating(other heating method possible) Insulated&jacketd, or with steamcoil Sized for 2-3 times of brewhouse size, being enlarged based on daily brew batches. For storage of hot water from wort cooling
Hot water pump	5-10m³/h	1 set	Centrifugal pump SS304L pump head Motor brand: ABB or others Water cooling,with VFD
Cold water tank	30HL	1 pc	Insulated, jacketed Cooling jacket on cylinder, connected with glycol loop For wort cooling, with hot water after wort cooling returning to HLT Pump with automatic pressure&VFD control
Cold water pump	5m³/h	1 set	Automatic pressure control Automatic VFD control Type: Multi stage pressure pump
Control system
Main Control panel	1 set	Stainless steel material IP55 Mechanical switch Emergency button All panels grounded PLC control panel with remote control Fittings: Siemens, Schneuder
Pneumatic control panel	1 set	Stainless steel material IP55 For air hose distribution to different paneumatic fittings Installed under BH platform or nearby Combined with main control panel
Monitor	1 set	19-20"  industrial HMI Industrial PC Installation: Brewhouse platform or control room
Software	1 set	ZYBREW software designed/programmed as exact brewing process request. For basic automation. Optional: SmartBrew/Brewmaxx-Proleit

Main Products

Company Profile

Who are we? 

From a startup in the industry to a leading player in high-end customized craft beer industry, we have consistently innovated and progressed.After 15 years of development, our business spans over 70 countries and regions worldwide, and we served thousands of small and medium-sized craft breweries globally. Further more, we established local marketing&service center in Germany, Switzerland, France, US, Belgium Canada etc, which helps all the end users with more convenient and timely service.

What we can do? 

We provide customized solutions to meet big variety production capacities, configurations and special process request. With the facility of more than 3000 square meters, we are capable of the brewing system with a big variety capacity and configuration range, with brewhouse size of 5-100HL, and cellar tanks size of 10-600HL, which fits both indoor and outer door fabrication&installation. 

What we care about?

We are committed to continuous quality improvement and technological innovation. We believe that advancements in quality and technology helps all the new breweries setup with higher labor and energy saving, efficiency and quality improvements.

Why we are particularly? 

Our process engineering and technical teams are fully capable of achieving perfect design, supporting facilities, and ultimately, flawless construction and delivery based on optimal brewing process requirements. We are committed to real turnkey project delivery, ensuring that every user truly benefits from every qualified brewing in the future.

We adhere to stringent quality control standards and consistently deliver product quality comparable to top European manufacturers, while still maintaining advantage on competitive price, ensuring that every user enjoys excellent product value.

We do more!

We are also committed to greater development in other related industries, and therefore we are dedicated to developing other related products such as distillation, kombucha, cold coffer plant, and the dairy industry, serving diverse users worldwide.

What we expect? 

We firmly believe that quality and service are the foundation of our market reputation, and we will always be grateful and responsible to every user who trusts us. We wish you choose us as your reliable parter. 

Our Certifcate & Exhibition

Packaging & Shipping

Cooperative Client & Other Services

Factory Process

After Sales Service

Content	Remark
3 years for main parts	Scope: Mainly for vessels fabricated by ZYB. 3 years guarantee since the final acceptance on site.  No leaking, scratch etc  Material thickness follow standard in agreements.  Equipment design&fabrication fits the local regulations. Free maintaining/replacement of main vessel parts in warranty period
2 years for auxiliary equipment	Scope: Support unit from sub contractors, which includes pumps, motors, mill, steam generator, chiller etc. Free maintaining&fitting replacement in case any failure.  Technical report from both ZYB and sub contractors.
2 years Electrical components	Scope: Control panel&components inside; sensors; flow meter etc. Free maintaining&fitting replacement in case any failure within warranty period.
Spare parts	Min spares storage for 2 years operation request, and for easy replacement when needed
Lift long service	When the system is beyond warranty, ZYB offers life long service as below:  - Online/On site technical support  -Regular maintenance as end user's request after acceptance -Expansion support on layout, P&ID and facility design/evaluation  -Technical support on utilities combined with ZYB system.